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gcap818
Valve Stem

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Date Joined Mar 2006
Total Posts : 1
  		   Posted 3/10/2006 7:38 PM (GMT -7)    Quote This PostAlert An Admin About This Post.
Have a 1997 dodge with the smog pump. I plan on removing the pump.  Looking for replacement tensioner and belt parts that will work without the pump.
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DodgeV10
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Date Joined Dec 2009
Total Posts : 6
  		   Posted 12/17/2009 3:55 PM (GMT -7)    Quote This PostAlert An Admin About This Post.
Did you figure out how to? I think I did. I bought a new idler tensioner and ground down the stop and drilled a new one to put a short bolt into. This gave me the option to re-clock the arm. I hope the pictures come in clear enough. Here are some numbers: Dayco 89235 Automatic Belt Tensioner, Dayco 1005K7 belt, and if you want Dayco 89003 to replace the Idler/ Tensioner pulley with one that has flanges. The old flat steal one is working just fine for me though. As you can see the belt will ride on the inside of the belt. The picture I took of my engine looks to be the same as the one in Kilby.com site for the V-10 bracket. I have been driving like this for about one year now with no problems. (Knock on wood) I think I am about ready to put in a Air on Board system soon.

Post Edited (DodgeV10) : 12/18/2009 3:43:31 AM GMT


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Brad Kilby
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Date Joined Jun 2004
Total Posts : 1257
  		   Posted 12/18/2009 9:34 AM (GMT -7)    Quote This PostAlert An Admin About This Post.
Just to make things clear, a smooth pulley is called a "backside" pulley. Or backside idler. It's designed to run on the backside of the belt only. If running the grooves on that pulley like in the last pic, you really should switch to a 7 groove idler so you don't wear out the belt prematurely. I mean, if you're spending this much money on a mod like this, what's another $20 or whatever that pulley costs? The mod looks good though! I wonder if the "CA" model tensioner would bolt right up though....

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DodgeV10
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Date Joined Dec 2009
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  		   Posted 12/18/2009 7:17 PM (GMT -7)    Quote This PostAlert An Admin About This Post.
I look hard for a while for a 7 groove idler for a while, but only found 6 or 8 groove ones. It is hard finding "CA" parts for some reason. Of course I am only doing this for a hobby, so maybe another look may be in order at another or two parts stores. But this seems to be working right now, plus I don't have anywhere warm to work on it now. It would be great if you knew where to get a 7 groove idler pulley.
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Brad Kilby
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  		   Posted 12/21/2009 8:48 AM (GMT -7)    Quote This PostAlert An Admin About This Post.
Give me the diameter and I'll contact my supplier.

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DodgeV10
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Date Joined Dec 2009
Total Posts : 6
  		   Posted 12/23/2009 10:54 PM (GMT -7)    Quote This PostAlert An Admin About This Post.
3 inch OD. I sure 3 - 4 inch pulley will work. Bearing mounted 1/4 inch in from back of pulley. 5/8 ID hole in bearing. Thanks.
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DodgeV10
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Date Joined Dec 2009
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  		   Posted 1/6/2010 6:42 PM (GMT -7)    Quote This PostAlert An Admin About This Post.
Never mind, I found one. Dayco part# 89008 idler. There also rumor that you could use the Automatic Belt Tensioner off of a 1996 Dodge Ram 2500 with ether a 3.9, 5.2, or 5.9 L engine. Light duty version of the 5.9 L.
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